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PIERCED CONSTRUCTION Once the initial idea has taken shape in my mind, I begin to sketch possible variations on graph paper (Image A) or directly into my computer. If the design started as a pencil sketch, I then photograph the design and edit it in Photoshop to get a grey and white template of the proper size. The paper template is cut out and glued in place on the sheet silver (Image B), and I use a jewelers' saw to cut the outside shape, and file the edges so they are smooth. The grey areas get cut out, so I drill pilot holes in each grey area through which to thread the saw blade and cut out the inside negative space (Image C). After a quick soak in a tub of water, the paper rinses off and the piece is hammered into shape. Most pieces are buffed to a mirror finish, but some are further textured using various hand tools (Image E) to get the desired effect. Some pieces incorporate an overlay method, where a second layer of silver is soldered to the back of the pierced piece and the reveal areas of the back piece are oxidized to create a black contract area. I use a soft toothbrush with dish detergent and toothpicks to clean the buffing compound from each piece. I then drill any final holes, attach the appropriate findings and initial and date each piece. Voila!
CASTING Carrabassett Valley Jewelry is making some changes to allow more time to focus on custom and one-of-a-kind pieces. To do this, a silver model is made by pierced construction, most often with an overlay and oxidized design. It is then sent to be cast using 100% recycled silver which offers an increased degree of tarnish resistance. |

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